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The boiler efficiency is usually reduced to 84-85%, when a coal fired boiler is converted to natural gas. The biggest change is due to the combustion of Hydrogen. This is normally a 4% heat loss while firing coal and about a 11% heat loss while firing natural gas. When firing natural gas, other losses such as dry gas loss, moisture in fuel and

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An industrial explosion from a gas piping project kills four workers in North Carolina. A boiler-related explosion at a nursing home in Michigan kills five. An explosion from a power plant gas piping project in Connecticut also kills five. These tragic stories may have made national headlines, but every year hundreds more go overlooked.

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Nekoosa Paper Mill from coal to natural gas firing. Units 1 & 2 at the facility are wall-fired steam boilers rated for 110,000 pph main steam flow each. Unit 10 was originally a stoker fired coal and bark boiler rated for 225,000 pph main steam flow. In 2014, all three boilers were converted to fire natural gas only.

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gases, and the stack gas temperature. Consider a natural gas-fired boiler that produces 100,000 lbs/hr of 100-psig saturated steam. At 83% efficiency, the boiler firing rate is about 116 MMBtu/hr. At its full firing rate, the boiler consumes over 4,860 lbs. of natural gas each hour

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